Plant Digitalisation Training by Sarom Global – Building the Future of Smart Manufacturing

Sarom Global offers industry-focused Plant Digitalisation Training programs to meet the needs of modern factories. With years of experience in Factory Digitalisation and real-world project implementation, we train engineers, operators and managers to drive digitalisation in plant operations.

Today’s industries are embracing digital technologies to improve performance, efficiency and safety. The benefits of digitalisation in factories include increased efficiency, reduced costs and better quality. From sensors and IoT devices to real-time data analytics and advanced control systems, plant digitalisation is no longer a future goal – it’s a present necessity. At Sarom Global we provide the tools and training to stay ahead in this digital revolution.

    Introduction to Digitalisation

    Introduction to Digitalisation

    Digitalisation is the integration of digital technologies into all areas of a manufacturing company, fundamentally changing how it operates and delivers value to customers. This involves the use of digital manufacturing technologies such as artificial intelligence, machine learning and industrial internet of things to improve traditional manufacturing processes. By using these technologies, manufacturing companies can gain a competitive advantage, reduce costs and improve productivity. Digitalisation requires a deep understanding of the manufacturing process, supply chain and the company’s specific needs. Manufacturers need to stay relevant in the industry and address the skills gap that may arise during the digitalisation journey.

    What is Plant Digitalisation?

    Plant Digitalisation is the integration of digital technologies into manufacturing and process environments. This includes automation, cloud computing, edge devices, AI-based decision making, digital twins, predictive maintenance and real-time monitoring. Plant digitalisation enables organisations to stay competitive in a rapidly changing market landscape.

    By digitalising your plant you can:

    • Reduce manual errors and downtime
    • Improve production visibility and decision making
    • Enhance product quality and traceability
    • Respond faster to process changes with data
    • Comply and report better

    Our Plant Digitalisation Training helps teams to understand how to adopt and implement these technologies.A smart factory is a highly digitalised and connected manufacturing plant that uses industrial automation, artificial intelligence and machine learning to optimise production processes. Smart factories use data analytics and machine data to improve decision making, reduce downtime and enhance workplace safety. The concept of smart factories is closely related to Industry 4.0 which represents the fourth industrial revolution. Unlike previous industrial revolutions, Industry 4.0 focuses on the integration of digital technologies into the manufacturing process, enabling companies to respond quickly to changing market conditions and customer needs. Smart factories are designed to be flexible, adaptable and highly efficient, allowing manufacturers to produce high quality products at reduced costs.

    Who Should Attend Our Training?

    Our training is suitable for professionals working in:

    • Process Industries (Oil & Gas, Chemicals, Power, Pharma, etc.)
    • Manufacturing Units
    • Smart Factory Projects
    • Maintenance and Reliability Departments
    • Engineering Consultancies
    • Digital Transformation Teams

    Whether you’re just starting your digital journey or looking to expand existing capabilities, our program is for engineers, supervisors, automation experts and decision makers.

    What Makes Sarom Global Different?

    Led by an experienced Plant Digitalisation Trainer, our training sessions are based on real-world knowledge. We don’t just teach theory – we bring field-tested insights and hands-on case studies to the table.

    Our training stands out for:

    • Practical, project-based approach that uses digital technology to enhance learning outcomes
    • Industry aligned curriculum
    • Focus on measurable outcomes
    • Ability to customise content to your plant or factory setup
    • Blend of technical depth and simplicity for easy understanding

    We’ve trained professionals across Australia, Asia and the Middle East, supporting successful digital transformation across various industries.

    Each session includes live demonstrations, case studies and exercises to reinforce learning.

    Key Training Topics We Cover

    Our Factory Digitalisation Training is built around current
    industry demands. Training modules can be customised but generally include:

    1. Introduction to Plant Digitalisation

    • Understanding the digital transformation landscape
    • Key drivers and business value
    • For example, JR Automation’s SmartAttach system shows how automating nutplate installations can lead to significant efficiency gains.

    2. Industrial Internet of Things (IIoT)

    • Connecting field devices and data layers
    • Edge vs Cloud processing

    3. Automation and Control Systems

    • Role of PLCs, DCS and SCADA in digitalised plants
    • Integrating legacy systems with modern platforms

    4. Data Acquisition and Analytics

    • Building data pipelines from field to dashboard* Real-time monitoring and historical data management

    5. Predictive Maintenance and Machine Learning

    • Using sensor data for health monitoring and failure prediction

    6. Cybersecurity in Digital Plants

    • Securing digital assets in a connected environment

    7. Digital Twin Concepts

    • Simulating and optimizing plant operations virtually

    8. Change Management and Culture Shift

    • Building a workforce ready for digital transformation

    Implementation and Planning

    Implementing a digital transformation strategy requires planning, expertise and technical knowledge. Manufacturers need to assess their current systems, processes and technologies to identify areas for improvement. This analysis helps companies determine the skills and resources required for a successful digitalisation journey. It’s essential to create a tailored plan that addresses the company’s specific needs including the integration of new technologies, training for employees and development of a digital culture. Manufacturers also need to consider the potential challenges and risks of digital transformation such as data security and job displacement due to automation. By developing a comprehensive plan and implementing it effectively manufacturers can minimise risks and maximise the benefits of digital transformation.

    Change Management and Culture

    Change management is a critical part of digital transformation as it requires significant cultural and organisational changes within a manufacturing company. Employees need to be trained and equipped with the skills to work effectively in a digital environment. This includes training on new technologies such as MES systems, digital twins and data analytics. Manufacturers also need to foster a culture of innovation, encouraging employees to adopt new ideas and technologies. Effective change management involves communication, leadership and a clear vision for the company’s digital future. By addressing the human side of digital transformation manufacturers can ensure a smooth transition and minimise resistance to change. It’s essential to create a culture that supports digitalisation and encourages employees to develop the skills required for a digital manufacturing environment.

    Data Management and SecurityData management and security are key to digital transformation in manufacturing. As companies collect and analyse large amounts of data from machines, sensors and other sources they must ensure that data is secure and protected from cyber threats. Manufacturers must implement robust data management systems and security measures to prevent data breaches and unauthorised access. This includes the use of encryption, firewalls and access controls to protect sensitive data. Effective data management also involves the use of data analytics tools to extract insights and value from the data collected. By using data analytics manufacturers can optimise production processes, reduce costs and improve product quality. It’s essential to develop a comprehensive data management and security strategy that addresses the company’s specific needs and ensures the integrity of its data.

    Formats

    We offer multiple delivery formats to suit your team’s availability and location:

    • Onsite Training at Your Factory or Office: Training directly on the factory floor can significantly improve productivity and efficiency through digitalisation.
    • Live Virtual Training
    • Hybrid Workshops
    • Customized One-on-One Executive Sessions

    We also offer Train-the-Trainer programs for companies looking to scale internal knowledge across departments.

    What You’ll Get

    After our training your team will be able to:

    • Understand the digitalisation roadmap and strategy for your plant
    • Evaluate and select suitable digital technologies
    • Plan and execute pilot digitalisation projects
    • Improve operational efficiency through digital tools
    • Lead data-driven decision making across plant processes

    Plus optimise hardware utilisation and implement predictive maintenance to minimise downtime.

    We aim to not just inform but transform your team’s capabilities.

    Industry 4.0 Alignment

    Our Plant Digitalisation Training is aligned with Industry 4.0 and smart manufacturing practices. As more factories move to fully connected operations upskilling your workforce is a competitive advantage. Digital transformation can reduce human error by providing real-time data access and reducing manual operations.

    We help companies bridge the gap between traditional operations and future-ready digital plants.

    About Sarom Global

    Sarom Global is a trusted provider of advanced industrial training. With years of hands-on experience in Factory Digitalisation and control system integration we have successfully implemented digital transformation strategies across various sectors, helping organisations adopt modern technologies with confidence. Our training services are designed to accelerate growth, improve efficiency and reduce implementation risks.We know the technology—but we make it work for your factory.

    Let’s Digitalise Your Plant

    Whether you’re starting from scratch or building on your existing digital systems Sarom Global is here to help.

    📩 info@saromglobal.com 📞 +61 2 8317 5089 🌐 www.saromglobal.com

    Get future-ready with our Plant Digitalisation Training today.